The fully automated bottle washer is used to clean returnable glass bottles according to project requirements and is alternatively delivered in single-end or double-end design.
Safe and stable loading and unloading of bottles is assured with a reliable gear transmission system with an automatic electronic reset for overload protection.
The bottles are loaded in full plastic bottle pockets with high acid, alkali, and temperature resistance and are transported gently and efficiently through the caustic bathes of the machine.
Temperatures and caustic concentrations are automatically controlled.
The final efficient self-centering/ self-cleaning rotating spraying system guarantees that all caustic residuals are safely removed and the bottles are in full hygienic condition when leaving the washer.
All washing machines (bottle washers) for Glass bottle components have been selected for energy-efficient operation.
MACHINE BENEFITS
1. Single-end or double-end execution according to project requirements.
2.Hygienic design of discharge section(vapor removal by blowing device).
3. Automatic temperature, caustic, and pump control.
4. Self-centering and cleaning water spraying system.
5. Moisture is kept on the inside and outside of the bottle during the whole washing process to avoid “white bottles”.
6. Exhaust system to remove H2 for handling of bottles with aluminum foil. Airflow sensor and machine stop in case of insufficient airflow.
7. Reversed conveyors at the infeed table to reduce the pressure in the bottle flow.
8. Label squeezing system with a centralized conveyor belt to reduce manual labor.
9. Back flush double filters including a monitoring system installed at inlets of spraying pipes to eliminate blockage.
10. Online caustic filtration system as an option to remove the paper fiber from the caustic.
11. Bottle pockets made from special plastic material to avoid deformation and reduce heat transfer.
12. Strong bottle carriers formed by integral stamping without welding with good elasticity, lightweight, and easy to maintain.
13. The sealing seat of the spraying shaft is designed with an elastic structure to correct the deformation of the shaft and reduce leakage.
SUSTAINABILITY
1. Up to 60% reduced water consumption with individualized settings of pressure and water flow for each SKU.
2.30% reduced steam consumption through special plastic material of bottle pockets(less heat carryover) and piping and housing insulation.
3.20% power saving by using IE3 or above class motors.
4. Fully automated lubrication system for grease dosing with volume and timing control.
